Kaspar Outdoors: Senior Design Engineer

Company: Kaspar Companies
Location: Bryan
Posted on: May 27, 2025

Job Description:

Description:Kaspar OutdoorsJob Description: Senior Design EngineerOpportunities: Are you creative and innovative?Are you an expert in CAD software and have a deep understanding of the manufacturing process?Does working for a family-centric organization based in a small-town environment appeal to you?Do the values of stewardship, versatility, and family resonate strongly with you?Do you find the improvement of people's lives through stewardship of God-given resources inspiring?Then, Kaspar Outdoors is for you!Primary Function:The Senior Technical Design Engineer leads mechanical design across new product development, cost reduction, and production support. This role blends expert CAD work with strong DFM/DFA principles to deliver scalable, manufacturable solutions in a lean environment.Position Responsibilities (including but not limited to):Design Ownership & Execution:Lead mechanical design projects from concept through production release using SolidWorks.Generate and manage detailed 3D models, assemblies, and fully toleranced 2D drawings.Conduct tolerance stack-up analysis and apply GD&T to ensure fit/function in real-world manufacturing.Select appropriate materials, coatings, and mechanical components for performance and manufacturability.Manage engineering files and revisions using SolidWorks PDM.Maintain engineering change control and revision tracking across product lines.Manufacturing & Cross-Functional Collaboration:Work closely with CNC programmers, machinists, and assembly to ensure manufacturability and cost-efficiency.Support tooling, fixture design, and prototype evaluation to bridge design and production.Work closely with Manufacturing Engineering to drive root cause analysis and corrective action for design-related production issues.Partner with purchasing and suppliers to resolve design constraints related to material or process capabilities.Continuous Improvement & Leadership:Mentor design staff on best practices, GD&T, DFM/DFA, and design workflows.Propose and implement improvements to design workflows, drawing standards, and product documentation.Lead design reviews and support lean initiatives (e.g., Kaizen events, standard work definition).#PM25Skills:Technical Skills:Expert in SolidWorks, including parametric modeling, configurations and assemblies.Proficient with SolidWorks PDM for file management and design revision control.Understanding of GD&T, Knowledge of drawing standards, and tolerance analysis.Strong DFM/DFA skills and understanding of machining, metal fabrication with knowledge of composites.Familiar with FEA, design validation, and physical testing methodologies.Strong grasp of materials, coatings, and finishes, especially for stainless steel, aluminum, and composites.Soft Skills & Attributes:Strong technical communication skills, both written and verbal.Highly organized with a detail-oriented mindset.Proven ability to take initiative and drive projects with minimal oversight.Comfortable operating in a fast-paced, cross-functional environment.Qualifications:Required:Bachelor's Degree in Mechanical Engineering or related field, or equivalent hands-on experience.5+ years of mechanical design experience in a production-focused environment.Mastery of SolidWorks and SolidWorks PDM.Demonstrated ability to take designs from concept to production with minimal revision cycles.Strong problem-solving mindset with experience in root cause analysis and continuous improvement.Preferred:Background in firearms, defense, or precision manufacturing.Familiarity with ERP/MRP systems and engineering document control practices.Experience leading or mentoring junior engineers.Physical Requirements:Extended periods of sitting and/or walking (33% - 75% of time)Stooping, bending, twisting, leaning (10% - 25% of time)Lifting of up to 25 lbs. occasionally (0% - 33% of time)Work Environment:Frequent work in a manufacturing environment where the use of proper protective equipment (PPE) such as eye protection, hearing protection and safety shoes is mandatoryRequirements:PI0f92b68fb599-25660-37236136

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